PAPER TECHNOLOGY INTERNATIONAL Rotary kiln predictive maintenance to prevent downtime. Nicholas Dannias, Marketing Manager, Jammbco Industrial Solutions Ltd - Paper Technology International 2026 - Book - Page 103
PAPER TECHNOLOGY INTERNATIONAL Rotary kiln predictive maintenance to prevent downtime. Nicholas Dannias, Marketing Manager, Jammbco Industrial Solutions Ltd
Image 2: Rotary kiln outage checklist inspection before shutdown.
Decision-support checklist before the next outage.
If your kiln is showing instability, rising fuel use, repeated
build-up, unusual shell signatures, or premature wear, these are the
questions that should be answered before 昀椀nalizing the shutdown
scope.
•
What is the dominant risk, refractory, mechanical,
process, or a combination.
•
Which trend changed 昀椀rst.
•
What evidence supports the planned repair scope.
•
Do the current internals still match the operating
envelope of the kiln?
•
Has dust loading or gas velocity changed enough to
justify a chain area or lining review.
•
Will the outage solve the cause or only remove the
symptom.
•
Do operations, maintenance, and engineering agree on
success criteria after restart.
Before the next shutdown, make the decision window wider.
The best time to de昀椀ne outage scope is before the outage
pressure starts. When operating data, thermal monitoring, and 昀椀eld
inspection are reviewed together, plants can commit labour, parts,
and engineering effort with far less guesswork.
Conclusion.
Predictive maintenance on rotary kilns prevents costly
downtime because it changes the timing of the plant’s decisions.
Instead of waiting for a forced stop, the team can act when evidence
昀椀rst shows that the kiln is drifting away from stable operation.
That matters in both pulp and paper and cement because
kiln losses rarely stay contained. Heat transfer problems become
fuel problems. Fuel problems become build-up or stability problems.
Mechanical drift becomes refractory stress. Refractory stress
becomes downtime.
The best predictive maintenance programs are not
complicated for the sake of being advanced. They are disciplined.
They connect shell temperature, mechanical condition, process
performance, and 昀椀eld observation into a repeatable decision
routine. When that routine also informs hardware selection,
shutdown planning, and installation execution, the kiln becomes
easier to run, easier to maintain, and less likely to fail on the plant’s
worst possible day.
Key takeaways:
•
Predictive maintenance helps rotary kilns avoid costly
downtime by identifying problems before they force an
outage.
•
The most useful warning signs are trend changes in
shell temperature, vibration, tyre and roller behavior,
bearing temperatures, exit gas temperature, and fuel
use versus throughput.
•
Kiln failures are rarely isolated, process instability,
refractory distress, thermal imbalance, and mechanical
wear usually interact and escalate together.
•
Strong predictive maintenance combines operations,
process, mechanical, and maintenance inputs, rather
than relying on one department or one data source.
•
In lime and cement kilns, predictive maintenance
supports better heat transfer, lower fuel use, fewer
build-ups, longer component life, and more reliable
shutdown planning.
•
The biggest practical bene昀椀t is better decision-making,
teams can scope outages, prioritize repairs, and select
hardware changes based on real kiln condition instead
of guesswork.
Contact details: sales@jammbco.com - www.jammbco.com
103
PAPER TECHNOLOGY INTERNATIONAL - Purpose-driven automation powers Mondi Štětí’s new kraft paper production line. Kaj Fahllund, Vice President Pulp & Paper, Pesmel Oy - Paper Technology International 2026 - Book - Page 53
PAPER TECHNOLOGY INTERNATIONAL - High-efficiency reject and process water treatment. How advanced hydrocyclone technology contributes to fiber recovery, process stability, and sustainable paper production. Dr.-Ing. Sebastian Porkert, ECOFARIO GmbH, - Paper Technology International 2026 - Book - Page 54
PAPER TECHNOLOGY INTERNATIONAL - High-efficiency reject and process water treatment. How advanced hydrocyclone technology contributes to fiber recovery, process stability, and sustainable paper production. Dr.-Ing. Sebastian Porkert, ECOFARIO GmbH, - Paper Technology International 2026 - Book - Page 55
PAPER TECHNOLOGY INTERNATIONAL - High-efficiency reject and process water treatment. How advanced hydrocyclone technology contributes to fiber recovery, process stability, and sustainable paper production. Dr.-Ing. Sebastian Porkert, ECOFARIO GmbH, - Paper Technology International 2026 - Book - Page 56
PAPER TECHNOLOGY INTERNATIONAL - High-efficiency reject and process water treatment. How advanced hydrocyclone technology contributes to fiber recovery, process stability, and sustainable paper production. Dr.-Ing. Sebastian Porkert, ECOFARIO GmbH, - Paper Technology International 2026 - Book - Page 57
PAPER TECHNOLOGY INTERNATIONAL - Reducing water and energy consumption with Flow Control’s SZ8 SealCooler™ Closed-Loop Seal Water Technology helps pulp and paper mills improve sustainability and reliability. Robert Clayhills, CEO, Nipman Paper Technology - Paper Technology International 2026 - Book - Page 58
PAPER TECHNOLOGY INTERNATIONAL - Reducing water and energy consumption with Flow Control’s SZ8 SealCooler™ Closed-Loop Seal Water Technology helps pulp and paper mills improve sustainability and reliability. Robert Clayhills, CEO, Nipman Paper Technology - Paper Technology International 2026 - Book - Page 59
PAPER TECHNOLOGY INTERNATIONAL - Reducing water and energy consumption with Flow Control’s SZ8 SealCooler™ Closed-Loop Seal Water Technology helps pulp and paper mills improve sustainability and reliability. Robert Clayhills, CEO, Nipman Paper Technology - Paper Technology International 2026 - Book - Page 60
Paper Technology International 2026 - Book - Page 61
PAPER TECHNOLOGY INTERNATIONAL - Rethinking strategy rotating equipment in pulp and paper. Ringo van Voorst, Marketing Manager North West Europe & Africa, SKF - Paper Technology International 2026 - Book - Page 62
PAPER TECHNOLOGY INTERNATIONAL - Rethinking strategy rotating equipment in pulp and paper. Ringo van Voorst, Marketing Manager North West Europe & Africa, SKF - Paper Technology International 2026 - Book - Page 63
Paper Technology International 2026 AstenJohnson advertisement - Paper Technology International 2026 - Book - Page 64
PAPER TECHNOLOGY INTERNATIONAL - Talc-Free specialty chemistry concepts for deposit, pitch and stickies control in modern pulp, paper and tissue systems. BIM Kemi - Paper Technology International 2026 - Book - Page 65
PAPER TECHNOLOGY INTERNATIONAL - Talc-Free specialty chemistry concepts for deposit, pitch and stickies control in modern pulp, paper and tissue systems. BIM Kemi - Paper Technology International 2026 - Book - Page 66
PAPER TECHNOLOGY INTERNATIONAL - Talc-Free specialty chemistry concepts for deposit, pitch and stickies control in modern pulp, paper and tissue systems. BIM Kemi - Paper Technology International 2026 - Book - Page 67
PAPER TECHNOLOGY INTERNATIONAL - Talc-Free specialty chemistry concepts for deposit, pitch and stickies control in modern pulp, paper and tissue systems. BIM Kemi - Paper Technology International 2026 - Book - Page 68
PAPER TECHNOLOGY INTERNATIONAL - Talc-Free specialty chemistry concepts for deposit, pitch and stickies control in modern pulp, paper and tissue systems. BIM Kemi - Paper Technology International 2026 - Book - Page 69
Paper Technology International 2026 HoSt Bio Energy Systems Advertisement - Paper Technology International 2026 - Book - Page 70
PAPER TECHNOLOGY INTERNATIONAL - OilDry, Voith’s innovative compressed air system. Innovative compressed air barrier system from Voith proactively prevents water intrusion, protecting bearings and extending the service life of lubrication oil. Tamara Lemm, Communications Manager EMEA, Voith Paper - Paper Technology International 2026 - Book - Page 71
PAPER TECHNOLOGY INTERNATIONAL - OilDry, Voith’s innovative compressed air system. Innovative compressed air barrier system from Voith proactively prevents water intrusion, protecting bearings and extending the service life of lubrication oil. Tamara Lemm, Communications Manager EMEA, Voith Paper - Paper Technology International 2026 - Book - Page 72
PAPER TECHNOLOGY INTERNATIONAL - OilDry, Voith’s innovative compressed air system. Innovative compressed air barrier system from Voith proactively prevents water intrusion, protecting bearings and extending the service life of lubrication oil. Tamara Lemm, Communications Manager EMEA, Voith Paper - Paper Technology International 2026 - Book - Page 73
Paper Technology International 2026 Nipman Paper Technology Advertisement - Paper Technology International 2026 - Book - Page 74
PAPER TECHNOLOGY INTERNATIONAL FiberLean MFC grinders for the integrated production of MFC in the paper and board industry. David Skuse, Managing Director, FiberLean Technologies Limited - Paper Technology International 2026 - Book - Page 75
PAPER TECHNOLOGY INTERNATIONAL FiberLean MFC grinders for the integrated production of MFC in the paper and board industry. David Skuse, Managing Director, FiberLean Technologies Limited - Paper Technology International 2026 - Book - Page 76
PAPER TECHNOLOGY INTERNATIONAL FiberLean MFC grinders for the integrated production of MFC in the paper and board industry. David Skuse, Managing Director, FiberLean Technologies Limited - Paper Technology International 2026 - Book - Page 77
PAPER TECHNOLOGY INTERNATIONAL FiberLean MFC grinders for the integrated production of MFC in the paper and board industry. David Skuse, Managing Director, FiberLean Technologies Limited - Paper Technology International 2026 - Book - Page 78
Paper Technology International 2026 - Book - Page 79
PAPER TECHNOLOGY INTERNATIONAL Runtech introduces new EP AMB Turbo Blower: High efficiency meets high reliability. Anna-Riina Ahonen, Marketing Manager, Runtech Systems - Paper Technology International 2026 - Book - Page 80
PAPER TECHNOLOGY INTERNATIONAL Runtech introduces new EP AMB Turbo Blower: High efficiency meets high reliability. Anna-Riina Ahonen, Marketing Manager, Runtech Systems - Paper Technology International 2026 - Book - Page 81
Paper Technology International 2026 - Book - Page 82
PAPER TECHNOLOGY INTERNATIONAL Runtech introduces new EP AMB Turbo Blower: High efficiency meets high reliability. Anna-Riina Ahonen, Marketing Manager, Runtech Systems - Paper Technology International 2026 - Book - Page 83
Paper Technology International 2026 ABB Advertisement - Paper Technology International 2026 - Book - Page 84
PAPER TECHNOLOGY INTERNATIONAL From invisible losses to measurable gains: Why connecting the right technologies matters more than ever. Nicole Buschmeier, Owner, KPNB - Paper Technology International 2026 - Book - Page 85
PAPER TECHNOLOGY INTERNATIONAL From invisible losses to measurable gains: Why connecting the right technologies matters more than ever. Nicole Buschmeier, Owner, KPNB - Paper Technology International 2026 - Book - Page 86
PAPER TECHNOLOGY INTERNATIONAL From invisible losses to measurable gains: Why connecting the right technologies matters more than ever. Nicole Buschmeier, Owner, KPNB - Paper Technology International 2026 - Book - Page 87
PAPER TECHNOLOGY INTERNATIONAL From invisible losses to measurable gains: Why connecting the right technologies matters more than ever. Nicole Buschmeier, Owner, KPNB - Paper Technology International 2026 - Book - Page 88
PAPER TECHNOLOGY INTERNATIONAL From invisible losses to measurable gains: Why connecting the right technologies matters more than ever. Nicole Buschmeier, Owner, KPNB - Paper Technology International 2026 - Book - Page 89
PAPER TECHNOLOGY INTERNATIONAL From invisible losses to measurable gains: Why connecting the right technologies matters more than ever. Nicole Buschmeier, Owner, KPNB - Paper Technology International 2026 - Book - Page 90
PAPER TECHNOLOGY INTERNATIONAL From invisible losses to measurable gains: Why connecting the right technologies matters more than ever. Nicole Buschmeier, Owner, KPNB - Paper Technology International 2026 - Book - Page 91
Paper Technology International 2026 Pesmel Advertisement - Paper Technology International 2026 - Book - Page 92
PAPER TECHNOLOGY INTERNATIONAL OraStream™ automatic vacuum valves: advanced control for effective and stable sheet formation. Sara Giunchi, Communications & Marketing Manager, Oradoc S.r.l. - Paper Technology International 2026 - Book - Page 93
PAPER TECHNOLOGY INTERNATIONAL OraStream™ automatic vacuum valves: advanced control for effective and stable sheet formation. Sara Giunchi, Communications & Marketing Manager, Oradoc S.r.l. - Paper Technology International 2026 - Book - Page 94
PAPER TECHNOLOGY INTERNATIONAL OraStream™ automatic vacuum valves: advanced control for effective and stable sheet formation. Sara Giunchi, Communications & Marketing Manager, Oradoc S.r.l. - Paper Technology International 2026 - Book - Page 95
PAPER TECHNOLOGY INTERNATIONAL Driving decarbonization in modern papermaking. Oliver Six, Sales Manager Paper Industries, Everllence - Paper Technology International 2026 - Book - Page 96
PAPER TECHNOLOGY INTERNATIONAL Driving decarbonization in modern papermaking. How advanced vacuum technology is helping Magnera slash energy use, cut emissions, and modernize papermaking. Oliver Six, Sales Manager Paper Industries, Everllence - Paper Technology International 2026 - Book - Page 97
PAPER TECHNOLOGY INTERNATIONAL Driving decarbonization in modern papermaking. How advanced vacuum technology is helping Magnera slash energy use, cut emissions, and modernize papermaking. Oliver Six, Sales Manager Paper Industries, Everllence - Paper Technology International 2026 - Book - Page 98
PAPER TECHNOLOGY INTERNATIONAL Rotary kiln predictive maintenance to prevent downtime. Nicholas Dannias, Marketing Manager, Jammbco Industrial Solutions Ltd - Paper Technology International 2026 - Book - Page 99
PAPER TECHNOLOGY INTERNATIONAL Rotary kiln predictive maintenance to prevent downtime. Nicholas Dannias, Marketing Manager, Jammbco Industrial Solutions Ltd - Paper Technology International 2026 - Book - Page 100
PAPER TECHNOLOGY INTERNATIONAL Rotary kiln predictive maintenance to prevent downtime. Nicholas Dannias, Marketing Manager, Jammbco Industrial Solutions Ltd - Paper Technology International 2026 - Book - Page 101
PAPER TECHNOLOGY INTERNATIONAL Rotary kiln predictive maintenance to prevent downtime. Nicholas Dannias, Marketing Manager, Jammbco Industrial Solutions Ltd - Paper Technology International 2026 - Book - Page 102
PAPER TECHNOLOGY INTERNATIONAL Rotary kiln predictive maintenance to prevent downtime. Nicholas Dannias, Marketing Manager, Jammbco Industrial Solutions Ltd - Paper Technology International 2026 - Book - Page 103
Paper Technology International 2026 Tieto Advertisement - Paper Technology International 2026 - Book - Page 104
PAPER TECHNOLOGY INTERNATIONAL Renewable gas at the mill: a practical route to decarbonise tissue drying. Thomas Bräck, Msc, Business Development Director, Meva Energy - Paper Technology International 2026 - Book - Page 105
PAPER TECHNOLOGY INTERNATIONAL Renewable gas at the mill: a practical route to decarbonise tissue drying. Thomas Bräck, Msc, Business Development Director, Meva Energy - Paper Technology International 2026 - Book - Page 106
PAPER TECHNOLOGY INTERNATIONAL Renewable gas at the mill: a practical route to decarbonise tissue drying. Thomas Bräck, Msc, Business Development Director, Meva Energy - Paper Technology International 2026 - Book - Page 107
PAPER TECHNOLOGY INTERNATIONAL - Sorting for a circular future: How new technologies unlock new opportunities in paper-based packaging recycling. Susanne Haase, Program Director, 4evergreen - Paper Technology International 2026 - Book - Page 108
PAPER TECHNOLOGY INTERNATIONAL - Sorting for a circular future: How new technologies unlock new opportunities in paper-based packaging recycling. Susanne Haase, Program Director, 4evergreen - Paper Technology International 2026 - Book - Page 109
PAPER TECHNOLOGY INTERNATIONAL - Sorting for a circular future: How new technologies unlock new opportunities in paper-based packaging recycling. Susanne Haase, Program Director, 4evergreen - Paper Technology International 2026 - Book - Page 110
PAPER TECHNOLOGY INTERNATIONAL - Paving the way towards “paperization” with CargillTM barrier coatings. Diego Fort, Senior R&D Specialist, Cargill Andreas Voigt, Senior Technical Account Manager, Cargill - Paper Technology International 2026 - Book - Page 111
PAPER TECHNOLOGY INTERNATIONAL - Paving the way towards “paperization” with CargillTM barrier coatings. Diego Fort, Senior R&D Specialist, Cargill Andreas Voigt, Senior Technical Account Manager, Cargill - Paper Technology International 2026 - Book - Page 112
PAPER TECHNOLOGY INTERNATIONAL - Paving the way towards “paperization” with CargillTM barrier coatings. Diego Fort, Senior R&D Specialist, Cargill Andreas Voigt, Senior Technical Account Manager, Cargill - Paper Technology International 2026 - Book - Page 113
Paper Technology International 2026 GAW Technologies Advertisement - Paper Technology International 2026 - Book - Page 114
PAPER TECHNOLOGY INTERNATIONAL - How paper factory Vrancart cut its natural gas consumption by 50%. Markus Schranzer, Managing Director, HoSt Bioenergy Systems - Paper Technology International 2026 - Book - Page 115
PAPER TECHNOLOGY INTERNATIONAL - How paper factory Vrancart cut its natural gas consumption by 50%. Markus Schranzer, Managing Director, HoSt Bioenergy Systems - Paper Technology International 2026 - Book - Page 116
PAPER TECHNOLOGY INTERNATIONAL - How paper factory Vrancart cut its natural gas consumption by 50%. Markus Schranzer, Managing Director, HoSt Bioenergy Systems - Paper Technology International 2026 - Book - Page 117
PAPER TECHNOLOGY INTERNATIONAL - How paper factory Vrancart cut its natural gas consumption by 50%. Markus Schranzer, Managing Director, HoSt Bioenergy Systems - Paper Technology International 2026 - Book - Page 118
PAPER TECHNOLOGY INTERNATIONAL - How paper factory Vrancart cut its natural gas consumption by 50%. Markus Schranzer, Managing Director, HoSt Bioenergy Systems - Paper Technology International 2026 - Book - Page 119
Paper Technology International 2026 Bm Green Cooling Advertisement - Paper Technology International 2026 - Book - Page 120
PAPER TECHNOLOGY INTERNATIONAL - Advanced TAD technology for premium tissue grades (ATAD) Softer on the environment, lighter on energy, and stronger in performance. Paul Richards, Senior Technology Manager, Tissue, and Grade Owner for TAD & Hybrid Technologies, ANDRITZ - Paper Technology International 2026 - Book - Page 121
PAPER TECHNOLOGY INTERNATIONAL - Advanced TAD technology for premium tissue grades (ATAD) Softer on the environment, lighter on energy, and stronger in performance. Paul Richards, Senior Technology Manager, Tissue, and Grade Owner for TAD & Hybrid Technologies, ANDRITZ - Paper Technology International 2026 - Book - Page 122
PAPER TECHNOLOGY INTERNATIONAL - Advanced TAD technology for premium tissue grades (ATAD) Softer on the environment, lighter on energy, and stronger in performance. Paul Richards, Senior Technology Manager, Tissue, and Grade Owner for TAD & Hybrid Technologies, ANDRITZ - Paper Technology International 2026 - Book - Page 123
Paper Technology International 2026 Oradoc Advertisement - Paper Technology International 2026 - Book - Page 124
PAPER TECHNOLOGY INTERNATIONAL - When small defects become big losses: Why process stability is becoming the key competitive factor in tissue production. Andrea Friedrich, Account Director Europe Pulp & Paper, ISRA Vision - Paper Technology International 2026 - Book - Page 125
PAPER TECHNOLOGY INTERNATIONAL - When small defects become big losses: Why process stability is becoming the key competitive factor in tissue production. Andrea Friedrich, Account Director Europe Pulp & Paper, ISRA Vision - Paper Technology International 2026 - Book - Page 126
PAPER TECHNOLOGY INTERNATIONAL - When small defects become big losses: Why process stability is becoming the key competitive factor in tissue production. Andrea Friedrich, Account Director Europe Pulp & Paper, ISRA Vision - Paper Technology International 2026 - Book - Page 127
PAPER TECHNOLOGY INTERNATIONAL - PaperPlusTV: Revolutionising industry media for the global pulp, paper and packaging Sector. Ian Horne, Publisher & Executive Producer Broadcast Media, Paper Technology International - Paper Technology International 2026 - Book - Page 128
PAPER TECHNOLOGY INTERNATIONAL - PaperPlusTV: Revolutionising industry media for the global pulp, paper and packaging Sector. Ian Horne, Publisher & Executive Producer Broadcast Media, Paper Technology International - Paper Technology International 2026 - Book - Page 129
Paper Technology International 2026 Zellcheming Advertisement - Paper Technology International 2026 - Book - Page 130
Paper Technology International 2026 Tasowheel Advertisement - Paper Technology International 2026 - Book - Page 131
Paper Technology International 2026 Everllence Advertisement - Paper Technology International 2026 - Book - Page 132
